BETTER VALUE
Stack More. Store Less.
Our cushions are engineered to nest, like coffee cups, dramatically reducing space requirements.
In fact, you can store 5–10 of our cushions in the same space as just ONE foam cushion.
The Savings Add Up
- Reduce Warehouse Costs — Nested cushions take up a fraction of the space, helping you avoid expanding warehouse capacity or adding extra racking.
- Cut Freight Expenses — Freight rates are based on pallet count or truckload space. When you ship 75% fewer pallets, your freight costs drop by 75%.
- Improve Line Efficiency — Each pallet carries 5–10 times more cushions, minimizing forklift trips and keeping your assembly line stocked and moving.
- Speed Up Receiving — Fewer pallets mean faster dock processing and reduced labor.
BETTER PERFORMANCE
Better than Foam. Better than Molded. Better - period.
- Performs as well or better than engineered foams such as PE, PU and PP.
- Outperforms Polystyrene and Molded Pulp.
- Maintains protection through repeated impacts/drops.
- Clean, non-particulating cushions won't shed, flake or shatter .
- Improves cube efficiency with smaller boxes and better pallet utilization - through optimized cushion distances.
BETTER SUSTAINABILITY
Sustainability Foam Can’t Match
Thermoformed cushions give OEM's a direct path to meaningful sustainability gains - without sacrificing protection or consistency.
Our process turns 100% recycled plastic into precision-formed cushioning that replaces wasteful virgin foam, reduces CO₂ impact, and improves supply-chain efficiency.
- 100% Recycled Content - we take plastic OUT of the waste stream.
- 100% Recyclable - made from HDPE, one of the most recycled plastics in the world.
- Significant CO2 savings compared to foams.
- Real, reportable Scope 3 reductions - beyond the typical ESG checkbox.
- Less warehouse space, fewer trucks, and improved pallet density reduce emissions even further.